The Process: This is specific to A Castile Soap Recipe
Be sure you have all of your ingredients and materials together and that your mould is prepared and handy because once you start this process you must move quickly and stay alert. Make sure you have all of your safety equipment on before you start. You will also want to make sure you have a clear stove burner and adequate space in your refrigerator for your plastic pitcher unless it is near freezing outside.
1. Using your kitchen scale and a stainless steel pot or an un-chipped enamel pot, place your container on your kitchen scale and reset the scale to zero. Carefully and slowly pour your oil into your container until you have exactly 52 ounces of olive oil. This needs to be precise.
2. Set your oil container on the stove burner and turn the burner on the to the lowest setting. Place a folder paper towel beside the stove and place your rubber spatula on the towel. Have one of your thermometers handy.
3. Measure out 20 fluid ounces of cold water and set aside.
4. Place your dishwasher safe plastic pitcher on your kitchen scale and reset to zero. Carefully take the top off of the lye container and pour in exactly 7 ounces of Lye. Be very careful not to let even a single Lye granule escape, because the Lye can absorb moisture from the air and burn through most things that it comes in contact with, including your cloths (the reason for the apron) or your skin (the reason for the long rubber gloves).
5. In an area of good ventilation, pour the water into the pitcher with the Lye. I generally take it outside and do the pouring on a flat surface such as concrete. It will heat up fast as release a lot of gas, be careful not to inhale any of the fumes. With your plastic spoon, carefully stir to make sure all of the granules are dissolved. Leave the spoon in the pitcher; you do not want any of this liquid to contact you or any household surfaces. Clip you thermometer on the inside of the pitcher so any drips fall into the pitcher. After a few minutes the gas should dissipate, now you can place the pitcher in the refrigerator away from food.
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6. Carefully monitor your oil and lye temperatures. You want the oil temperature to rise to 100 degrees F, and you want the temperature of the Lye to lower to 100 degrees F. If the oil heats too quickly, you may need to remove it from the burner until the Lye cools sufficiently. It is absolutely essential that both solutions are the same temperature when you combine them.
7. When both solutions reach 100 degrees F, place the pot of oil on a cool, not cold surface (but do NOT leave it on the burner) . Remove you spoon from the Lye and place it some place where it cannot cause damage such as in the sink. Place you hand blender in the oil, all the way to the bottom and turn it on. With the other hand slowly and gently pour the Lye solution into the oil, be very careful not to splash. Also, do not allow the hand blender to rise in the oil, or it could cause it to splash. Once all of the Lye solution is in the pot, set the Pitcher aside. Continue to run the hand blender until you can see the trails.
8. Immediately pour it into your mould and scrape the sides of the bowl with the spatula to get as much of the mixture out as possible. Place a piece of cardboard over your mould and cover with a towel to so the soap does not cool too quickly. Place somewhere level and try not to disturb for 24 hours.
9. After 24-48 hours, remove the soap from the mould, cut into desired sized bars and lay out to dry for approximately 30 days.